Crane Pre-Use Checklist

A Crane Pre-Use Checklist ensures that all necessary checks are performed before operating the crane each day or shift. Below is a detailed example of a Crane Pre-Use Checklist that can be used in eAuditor Audits & Inspection:

Crane Pre-Use Checklist for eAuditor Audits & Inspection

1. General Information

• Crane ID/Serial Number:
• Location:
• Operator’s Name:
• Date:
• Shift: (Morning/Afternoon/Evening)
• Weather Conditions:

2. Documentation and Permits

• Operator’s manual available on-site.
• Operator’s certification is current and verified.
• Pre-use checklist from the previous day reviewed.
• Required permits are available and valid.

3. Visual Inspection

• Check for any visible damage to the crane structure (boom, jib, etc.).
• Inspect wire ropes, chains, and slings for wear, fraying, or damage.
• Check the hook for any deformation, cracks, or excessive wear.
• Verify the condition of the load block, sheaves, and pulleys.
• Ensure all safety decals and warning labels are visible and legible.
• Check for oil, hydraulic fluid, or other leaks under the crane.

4. Control and Safety Devices

• Test all control functions (raise, lower, swing, etc.) for proper operation.
• Emergency stop button is functional.
• Test limit switches and safety cut-offs.
• Ensure the anti-two-block device is operational (if applicable).
• Verify that the load moment indicator (LMI) is working correctly.
• Test audible and visual alarms (horns, lights).

5. Electrical and Hydraulic Systems (If Applicable)

• Check battery charge and connection integrity.
• Inspect electrical cables and connections for wear or damage.
• Ensure hydraulic fluid levels are adequate.
• Check hydraulic hoses for leaks, cracks, or bulges.
• Verify that hydraulic cylinders are operating smoothly.

6. Operational Area Inspection

• Ensure positioning of the crane on stable ground or supports.
• Verify that the area around the crane is clear of obstructions.
• Inspect for overhead hazards (power lines, structures).
• Ensure proper barricades and warning signs are in place.
• Confirm correct leveling of the crane.

7. Load Handling Preparation

• Ensure load charts are visible and accessible to the operator.
• Verify the weight of the load and compare it to the crane’s capacity.
• Inspect slings, chains, and other lifting accessories for proper condition.
• Ensure the load is rigged correctly and securely.
• Check that the load is balanced before lifting.

8. Communication Systems

• Test communication devices (radios, etc.) for clear communication.
• Verify that signalers and spotters are in position and understand signals.
• Review hand signals or communication protocols with the team.

9. Final Pre-Use Checks

• Operator’s cabin is clean, and visibility is clear.
• Ensure fire extinguisher is available and charged.
• Verify all safety guards are in place.
• Ensure all personal protective equipment (PPE) is available and used.
• Confirm that the logbook is updated with all pre-use checks.

10. Comments/Observations

• Notes:

11. Operator Sign-Off

• Operator’s Signature:
• Date:

Instructions for eAuditor Audits & Inspection:

1. Setup: Input each checklist item into eAuditor Audits & Inspection, categorizing them under relevant sections such as Visual Inspection, Control and Safety Devices, etc.
2. Customization: Modify fields based on specific crane models, worksite requirements, or company policies.
3. Completion: Ensure all sections are completed before crane operation. The operator should sign off digitally in eAuditor Audits & Inspection, and any issues should be immediately reported and resolved.

This checklist helps ensure that all necessary safety checks are performed before crane operation, reducing the risk of accidents and equipment failure.