Glass Fiber Reinforced Concrete GFRC Panel Audit Checklist Using eAuditor
An Easy-to-Follow, Professional GFRC Panel Audit Guide for Field Inspectors, QA Teams, and Project Managers
When working with Glass Fiber Reinforced Concrete (GFRC) panels, consistency is everything. These panels often become the visible face of high-end buildings, and even minor flaws can stand out once installed. That’s why a thorough factory audit matters—and why eAuditor makes that process smoother, faster, and more accountable.
This guide walks you through a practical, detailed GFRC panel factory audit checklist using eAuditor Audits & Inspections, while sharing real-world stories and helpful examples from professionals in the field.
Why a Factory Audit for GFRC Panels Is Critical
Let’s be honest—by the time a GFRC panel reaches the job site, it’s already too late to fix many problems. Warping, delamination, color mismatches, or improper curing aren’t things you want to catch after installation begins.
As one quality inspector from a mid-rise Toronto project told us, “We started auditing GFRC panels at the factory after an entire batch came in 3mm thinner than spec. Fixing it on-site cost us two weeks and a lot of stress. Now we catch that stuff early—and digitally—with eAuditor.”
GFRC Factory Audit Checklist Using eAuditor
1. Raw Materials Verification
Before the first panel even gets cast, check the basics.
Checklist:
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Confirm batch records for cement type, sand, and alkali-resistant glass fiber
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Check fiber content matches project spec (usually 3–5%)
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Inspect storage conditions for moisture control
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Verify expiration dates on additives (e.g., polymer, curing agents)
eAuditor Tip: Use dropdown menus to select material types and batch numbers. Add a photo field to capture any damaged packaging.
2. Mold Preparation & Cleaning
Dirty or misaligned molds lead to inconsistent panels. Simple fix, but often overlooked.
Checklist:
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Inspect mold alignment and condition
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Check for cracks, warping, or leftover material from prior batch
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Confirm release agent applied evenly
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Validate mold dimensions against drawings
Real Example: A factory in Montreal had 12 panels fail due to release agent buildup causing surface pitting. Now, their team logs each mold photo before casting—and eAuditor automatically flags molds that haven’t been cleaned in 24 hours.
3. Mixing & Casting Process
This step affects the strength and life of the panel.
Checklist:
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Monitor mix ratio settings in real-time
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Confirm fiber dispersion is uniform (no clumping)
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Observe pouring method—free-fall pouring may weaken fiber orientation
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Validate panel thickness and overall dimensions
Pro Tip: Use eAuditor to set alerts if the mixing batch varies more than 2% from spec. This catches operator errors early.
4. Curing and Demolding
Curing is where durability is built. Rushing this process? That’s a recipe for cracking.
Checklist:
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Confirm curing environment (temperature, humidity) is controlled
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Document cure time and method (air cured, misting, steam curing, etc.)
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Inspect demolding for chips or cracking
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Mark time of demolding to align with QC testing
Case Study: A precast supplier in New Jersey added eAuditor photo checkpoints at demolding. In just 30 days, they reduced rejected panels by 40%—and their project manager finally stopped getting “surprise” calls from the install crew.
5. Panel Quality Control
Every panel should match the design—no excuses.
Checklist:
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Measure panel dimensions and thickness at multiple points
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Inspect face finish: smoothness, color consistency, exposed fiber
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Tap test or ultrasonic check for internal voids
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Review edge and corner integrity (no cracks or underfill)
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Match against approved shop drawing
eAuditor Smart Feature: Add “Pass / Fail / Rework” options with photo uploads. Tag defects and assign corrective actions directly within the app.
6. Reinforcement and Embedded Items
Some GFRC panels include steel framing or embedded anchors—get this part wrong, and structural issues follow.
Checklist:
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Confirm location of steel mesh, anchors, or inserts
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Check for corrosion or poor embedment
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Match layout to shop drawings and fixture templates
Field Note: One contractor shared that they used to skip this step—until three anchors were misaligned by 15mm. Re-drilling on-site cost more than the panel itself. Now it’s a non-negotiable inspection point, logged and geo-tagged with eAuditor.
7. Packaging and Storage
Protecting the final product is just as important as building it.
Checklist:
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Inspect edge protection and wrapping materials
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Check stacking method to avoid bowing or breakage
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Ensure product labels include project ID, panel number, and orientation
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Document storage area (clean, dry, elevated from ground)
Pro Tip: Use barcode scanning in eAuditor to match packaging labels with casting records for easy traceability.
8. Final Documentation and Compliance Review
Before panels leave the factory, wrap up your GFRC Panel Audit with clear documentation.
Checklist:
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Confirm all tests (slump, flexural strength, water absorption) are logged
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Review repair records and non-conformance reports
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Verify each panel’s approval status
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Export daily/weekly reports for project manager
Personal Story: A quality lead in Vancouver once had to GFRC Panel Audit 200 panels by hand after a cloud sync issue. Since moving to eAuditor, they finish reporting in under 10 minutes—and share it instantly with the architect, GC, and structural engineer.
Benefits of Using eAuditor for GFRC Panel Audit
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Save time with reusable templates and automated alerts
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Stay consistent across multiple suppliers or locations
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Reduce human error with drop-downs, auto-fill, and photo verification
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Maintain accountability by tracking inspector, time, and GPS location
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Speed up communication with real-time sharing and issue assignment
Final Thoughts
GFRC panels don’t get a second chance once installed. A small crack, discoloration, or misaligned anchor can delay an entire façade. By auditing at the source—and using tools like eAuditor—you gain control over quality long before problems show up on-site.
Use this checklist to guide your inspections, and customize it to suit your project’s needs. The more consistent your GFRC Panel Audit, the more reliable your panels—and your reputation.