Perform First Article Inspection using eAuditor

First Article Inspection (FAI) is a systematic process used in manufacturing to verify that the first produced part or product meets design specifications, quality standards, and customer requirements before mass production begins.

Performing a First Article Inspection (FAI) using eAuditor ensures that the initial production run meets design specifications, quality standards, and customer requirements before full-scale manufacturing begins. eAuditor provides a structured and efficient way to document, track, and verify compliance in real-time.

Key Objectives of First Article Inspection Using eAuditor

1. Verify Product Compliance
   • Ensure the first manufactured part meets design, material, and tolerance specifications.
2. Detect and Correct Defects Early
   • Identify inconsistencies or errors before mass production starts.
3. Ensure Process Reliability
   • Confirm that production methods and equipment produce repeatable, high-quality results.
4. Document Inspection Results
   • Maintain digital records with photos, measurements, and observations.
5. Meet Regulatory and Industry Standards
   • Ensure compliance with AS9102 (aerospace), ISO 9001, or customer-specific requirements.

First Article Inspection Checklist in eAuditor

1. General Information
   • Part name, number, and revision level.
   • Manufacturer, supplier, and inspection date.
2. Engineering Drawing and Specification Compliance
   • Verify dimensions, tolerances, and material specifications.
   • Confirm all design features match blueprints.
3. Material and Component Verification
   • Check material certifications and traceability.
   • Ensure proper coatings, finishes, and hardness levels.
4. Manufacturing Process Validation
   • Confirm machining, assembly, and fabrication meet standards.
   • Verify equipment calibration and tooling accuracy.
5. Quality Control and Functional Testing
   • Conduct visual inspections, functional tests, and non-destructive testing (NDT).
   • Record test results and performance compliance.
6. Non-Conformance and Corrective Actions
   • Identify deviations from specifications.
   • Assign corrective actions and track resolutions in eAuditor.
7. Final Review and Approval
   • Validate that all inspection steps are completed.
   • Obtain approval from quality assurance teams and stakeholders.

Step-by-Step Process for Conducting FAI Using eAuditor

1. Select or Customize an FAI Checklist
   • Use an AS9102 or ISO-compliant FAI template in eAuditor.
   • Modify the checklist based on specific part requirements.
2. Schedule and Assign Inspections
   • Assign inspectors and define due dates in eAuditor.
   • Notify suppliers and production teams about the inspection.
3. Conduct the First Article Inspection
   • Inspect and measure critical dimensions and attributes.
   • Capture photos and add notes directly in eAuditor.
4. Identify and Document Non-Conformances
   • Flag deviations from specifications.
   • Assign corrective actions with due dates and responsibility tracking.
5. Generate and Share FAI Reports
   • Automatically generate detailed reports with all findings.
   • Share reports with stakeholders, suppliers, and regulatory bodies.
6. Track and Verify Corrective Actions
   • Ensure non-conformance issues are addressed before mass production.
   • Use eAuditor’s analytics to monitor trends and process improvements.

Benefits of Using eAuditor for First Article Inspection

• Digital Standardization: Ensures all FAI inspections follow a structured and repeatable process.
• Real-Time Data Collection: Captures inspection results with photos and measurements instantly.
• Automated Reporting: Generates professional FAI reports for documentation and compliance.
• Corrective Action Tracking: Assigns and monitors resolutions for any deviations.
• Improved Product Quality: Prevents defects from scaling into full production, reducing waste and costs.

By using eAuditor for First Article Inspections, manufacturers can enhance quality control, improve efficiency, and ensure compliance with customer and industry standards before moving into mass production.