Centrifugal Blower Commissioning Checklist Audit
A Centrifugal Blower Commissioning Audit is a structured evaluation performed to verify that a centrifugal blower system is installed correctly, operates as designed, and meets safety and performance standards before it enters full service. Here’s a clear and organized breakdown of what such an audit typically includes:
Centrifugal Blower Commissioning Audit Checklist
1. Pre-Commissioning Checks
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Documentation Review
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Review technical specs, drawings, and manufacturer manuals
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Confirm model, serial number, and design parameters
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Visual Inspection
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Check for physical damage, rust, or wear
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Verify alignment of motor and blower shaft
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Ensure all fasteners are torqued to spec
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Installation Verification
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Confirm proper foundation and vibration isolation
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Check ductwork alignment and connections
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Ensure electrical wiring is to code and matches the schematics
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Verify lubrication (oil/grease level and type)
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2. Mechanical and Electrical Checks
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Rotation Check
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Bump motor to verify correct direction of rotation
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Coupling and Belt Tension
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Inspect and adjust as needed per OEM guidelines
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Motor Insulation and Grounding
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Perform insulation resistance test (megger test)
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Confirm proper grounding connections
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3. Instrumentation and Controls
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Sensors and Gauges
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Check pressure, temperature, and vibration sensors
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Calibrate as necessary
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Control Panel Functionality
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Verify control logic and safety interlocks
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Test emergency stop and alarm functions
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4. Test Run and Performance Verification
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No-Load Run
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Start blower without load
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Monitor for unusual noise, vibration, or overheating
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Full-Load Test
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Operate at design conditions
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Record parameters:
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Airflow (CFM)
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Static pressure (inches of water gauge)
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Motor current and voltage
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Vibration and temperature readings
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Compare actual vs. design values
5. Safety and Compliance Checks
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Check safety guards and enclosures
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Confirm compliance with OSHA, NFPA, and relevant local codes
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Verify emergency shutdown functionality
6. Final Documentation and Handover
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Record all test results and observations
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Note any deficiencies or required corrective actions
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Provide a signed commissioning report
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Deliver O&M manuals and training to operators (if required)
If you’re conducting a Centrifugal Blower Commissioning Audit using eAuditor, you can streamline the process by organizing your checklist into structured, digital forms with real-time data capture, photo uploads, and automated reporting. Here’s a sample outline tailored specifically for eAuditor or mobile-based auditing platforms:
Centrifugal Blower Commissioning Audit – eAuditor Template
Audit Metadata
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Project Name:
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Location:
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Blower ID / Tag No.:
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Manufacturer / Model:
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Auditor Name:
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Audit Date:
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Commissioning Stage: ☐ Pre-check ☐ Live Test ☐ Final Handover
1. Pre-Commissioning Checks
Section Title: General Inspection
Checkpoint | Pass/Fail | Notes | Photo Upload |
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Equipment free from damage | ☐ | 📷 | |
Model and tag match drawings | ☐ | 📷 | |
Blower securely mounted on foundation | ☐ | 📷 | |
Ductwork connections aligned/sealed | ☐ | 📷 | |
Electrical and grounding in place | ☐ | 📷 | |
Lubrication level/type verified | ☐ | 📷 |
2. Mechanical & Electrical Checks
Section Title: Startup Prep
Checkpoint | Pass/Fail | Notes | Reading/Photo |
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Motor rotation correct (bump test) | ☐ | 📷 | |
Coupling/belt tension checked | ☐ | ||
Megger test results (MΩ) | ☐ | Value: ______ | 📷 |
Safety guards installed | ☐ | 📷 |
3. Instrumentation & Controls
Section Title: Automation and Sensors
Checkpoint | Pass/Fail | Notes | Photo |
---|---|---|---|
Pressure/temp sensors installed | ☐ | 📷 | |
Sensor calibration verified | ☐ | ||
Control panel energizes properly | ☐ | 📷 | |
Alarms and E-stop functional | ☐ | 📷 |
4. Operational Testing
Section Title: Live Run Tests
Test Type | Result | Acceptable Range | Pass/Fail |
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No-load noise/vibration | ______ | Normal levels | ☐ |
Full-load airflow (CFM) | ______ | Design: ______ | ☐ |
Static pressure (in WG) | ______ | Design: ______ | ☐ |
Motor current (A) | ______ | Design: ______ | ☐ |
Vibration level (mm/s) | ______ | ≤ per ISO 10816 | ☐ |
Temp rise on bearings (°C) | ______ | Acceptable: <70°C | ☐ |
5. Safety and Compliance
Checkpoint | Compliant? | Notes |
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OSHA/NFPA standards met | ☐ | |
Guards and barriers secure | ☐ | |
Emergency shutdown tested | ☐ |
6. Final Review & Sign-Off
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Audit Summary: (Auto-generated notes + photos)
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Deficiencies Noted:
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Corrective action required
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Re-inspection scheduled
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Client Sign-Off:
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Name:
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Signature:
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Date:
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